飞机在3D打印零件崩坏后坠毁。
A Cozy Mk IV light aircraft crashed after 3D-printed part was weakened by heat

原始链接: https://www.bbc.com/news/articles/c1w932vqye0o

根据英国空中事故调查局(AAIB)的报告,三月份在格洛斯特郡机场发生的一起飞机失事是由一个3D打印部件的故障造成的。 Cozy Mk IV飞机在最后进近时失去动力,原因是购买于航空展的塑料进气弯头因发动机热量而软化并坍塌。 飞行员成功进行了受控坠毁,仅 sustained 轻伤,但飞机在撞击着陆辅助系统后被毁。 AAIB确定该部件使用的材料“不适合”该应用。 作为回应,轻型飞机协会(LAA)正在向检查员发布安全警报,关于使用3D打印部件,强调材料适用性的必要性,并强调暴露于热量和压力下的潜在风险。 这起事件强调了航空领域对3D打印部件进行严格测试和监管的重要性。

## 飞机坠毁与3D打印零件失效有关 英国一架飞机坠毁是由于一个3D打印的进气弯头失效造成的,该部件是发动机的关键组件。调查显示,该零件是在航空展上购买的,由CF-ABS塑料制成,其玻璃化转变温度(Tg)远低于规定值——这可能是由于材料或打印参数不正确所致。 飞行员对飞机进行了改装并安装了该零件,他依赖于对塑料和传统环氧材料之间Tg值的错误比较,未能理解它们不同的行为。专家指出,在不适合零件的制造/销售以及安装/审批过程中都存在疏忽。该飞机是实验飞机,允许进行更多改装,但关于材料属性和测试的标准工程实践被忽略了。 这起事件强调了在没有严格测试和正确材料选择的情况下使用3D打印零件的风险,尤其是在安全关键应用中。人们对误导性的长丝规格以及在应力和热作用下发生蠕变的潜力表示担忧。
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原文

A plane crashed after a 3D-printed part softened and collapsed, causing its engine to lose power, a report has found.

The Cozy Mk IV light aircraft was destroyed after its plastic air induction elbow, bought at an air show in North America, collapsed.

The aircraft crashed into a landing aid system at Gloucestershire Airport in Staverton on 18 March at 13:04 GMT, after its engine lost power. The sole occupant was taken to hospital with minor injuries.

The Air Accidents Investigation Branch (AAIB) said in a report that the induction elbow was made of "inappropriate material" and safety actions will be taken in future regarding 3D printed parts.

Following an "uneventful local flight", the AAIB report said the pilot advanced the throttle on the final approach to the runway, and realised the engine had suffered a complete loss of power.

"He managed to fly over a road and a line of bushes on the airfield boundary, but landed short and struck the instrument landing system before coming to rest at the side of the structure," the report read.

It was revealed the part had been installed during a modification to the fuel system and collapsed due to its 3D-printed plastic material softening when exposed to heat from the engine.

The Light Aircraft Association (LAA) said it now intends to take safety actions in response to the accident, including a "LAA Alert" regarding the use of 3D-printed parts that will be sent to inspectors.

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