隐适美成为3D打印机最大用户。
How Invisalign became the biggest user of 3D printers

原始链接: https://www.wired.com/story/how-invisalign-became-the-worlds-biggest-3d-printing-company/

本次讨论围绕正畸隐形矫治器(如隐适美)的生产和用户体验展开。对微塑料的担忧被驳回,发言者强调使用无毒材料和严格的监管审批流程。 一个关键的改进领域是预测矫治器佩戴的不适感——用户每周经历的疼痛程度差异很大,人工智能有可能根据数据进行预测。 关于产品效果,由于未佩戴保持器导致需要额外矫治器, “补救”病例增加了36%,引发了质疑,但被解释为源于患者依从性问题,而非产品缺陷。 最后,对话涉及将从墨西哥、波兰和中国转移到美国的生产可能性,这取决于自动化程度的提高,以抵消劳动力成本并降低运输费用。矫治器的生产规模巨大,需要在类似大型仓库的设施中雇用数千名工人。

## Invisalign 与 3D 打印:摘要 一篇近期文章详细介绍了隐适美如何成为最大的 3D 打印机用户,这得益于其为制造隐形矫治器而优化的流程。用户报告称,42副矫治器的费用约为 5000 加元,包括扫描、牙医反馈和电话自助检查。虽然该过程需要自律(必须持续佩戴矫治器),但许多人认为它是一种值得的替代传统牙套的方法,尤其是在美容改善方面。 讨论强调了 3D 打印矫治器的精细准确性,以及使用粘接在牙齿上的附件以确保合适的贴合度。一些用户在治疗结束时可能需要精修矫治器。LightForce 等替代方案也正在出现,它利用 3D 打印支架,有可能缩短治疗时间。 人们对材料安全性(微塑料)和潜在的 DIY 解决方案表示担忧,但专家警告不要采取捷径,因为这存在损坏牙齿和正确对齐的复杂性的风险。即使有保险,牙科器械的高成本也被讨论,一些人认为价格远远超过材料成本。最终,用户通常认为结果是值得的,即使这需要承诺和潜在的不适。
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原文

Should people be worried about chewing microplastics?

No, we've never had one complaint about microplastics since I've been here. If you do enough research, there’s a lot to be learned on what's real and what's not real, what's toxic. There's so much plastic use in medicine, and it's all over the place. Water. All these plastics have different compositions. When we start to look for a plastic that you're going to wear, we don't use any components that have any degree of toxicity, so that we know when we move into FDA approval or regulatory approval of it, we know we're good. We didn't put anything in there that would be considered toxic.

On the treatment plan, one thing that I would've loved is a way to know which aligner was going to be most painful. Was this week going to be a painful week or a not painful week?

That's funny. I just had another person tell me the same thing. My son told me that, Tyler.

Great minds think alike. It seemed to me that AI should be able to solve that if you collect enough data. There were some weeks that were like, I can eat anything, do anything. It's great. And other weeks I wanted to punch a wall.

I've actually talked to Srini [Kaza, Align’s executive vice president for research and development] about it. He looked at me cross-eyed the first time I told him. But now that I have two data points, I can draw a line through it.

Really, I think it's viable and it's not like it's a big deal for us. We know when a massive movement's coming that's going to upset you. And we know the delicacy of certain teeth that will be affected.

In terms of efficacy, one thing that I noticed was you said “touch-up cases” shipped last year were over 136,000, which was up 36 percent. Isn't that bad? Shouldn't you be doing less touch-up cases?

That touch-up is when someone didn't wear the retainers and the doctor said, “Oh, I have to touch that up because you got some lower crowding or whatever,” and they'll order anywhere between five and 10 to 15 aligners.

There's also a lot of passion, excitement right now in the country for bringing back manufacturing to the US. You’re in Mexico, Poland, and China currently. Is it ever going to be viable to make aligners in the US?

It could be. Labor is a huge component. As we get to manufacturing that's much more automated, having it in the United States could make sense. We'll certainly look at that as the time comes. Because I do think that, again, that shipment cost that we talked about, there is a piece to that, too.

How many people does it take to make these in Juarez, Mexico, right now?

Thousands.

That seems crazy. Isn't it just a machine doing all these things?

Oh my goodness, 3D printing at this level is a monster. You can 3D print these things, but remember, you have to take these aligners, and you have to put them in bags. Sometimes, you have to treat them in some way. It's hard to explain, but it looks like the inside of a Costco in a lot of ways.

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