垃圾填埋场工程 The Engineering of Landfills

原始链接: https://practical.engineering/blog/2024/9/3/the-hidden-engineering-of-landfills

位于加利福尼亚州洛杉矶附近的普恩特山垃圾填埋场于 1957 年接收了第一批垃圾,一直运营到 2013 年,成为跨越 56 年消费习惯的“时间胶囊”。 最初,简单的垃圾填埋场设计包括将垃圾丢弃在地上的一个洞中; 然而,由于 1976 年联邦法规的变化,垃圾填埋场演变成高度工程化的结构,对安置、建设和运营有严格的要求。 现代垃圾填埋场旨在最大限度地降低成本和环境影响,同时优化废物储存容量,从而导致选址过程中的决策过程变得复杂。 为了容纳不断增加的垃圾量,垃圾填埋场垂直而不是水平扩展,以防止损坏周围地区和基础设施。 然而,这会造成结构不稳定,需要仔细规划渗滤液(垃圾汁)的控制和管理。 渗滤液收集系统采用穿孔管、沙子和各种过滤方法来确保液体的正确处理。 渗滤液的处理仍然是垃圾填埋场业主最高的运营支出之一。 此外,由土壤、防水布和替代材料组成的日常覆盖物可以提供临时解决方案,以消除异味、风吹碎片以及与废物分解相关的其他问题。 关闭垃圾填埋场涉及大量工作,包括用多层覆盖物密封废物、在顶部覆盖草以防止侵蚀,以及管理有机物分解产生的气体的释放。 气体收集系统通过井提取甲烷和硫化氢等潜在危险气体,避免潜在的爆炸和环境危害。 一些垃圾填埋场采用废物转化能源技术来发电或供热。 关闭后,垃圾填埋场运营商必须维护该场地至少 30 年,确保符合监管标准和环境保护。 随着对绿色废物管理实践的需求不断增长,许多以前的垃圾填埋场正在被改造成公园和休闲空间,为公众互动和有关可持续生活选择的教育提供了机会。

The Puente Hills Landfill, located near Los Angeles, California, received its first load of trash in 1957 and operated until 2013, serving as a 'time capsule' of consumption habits spanning 56 years. Initially, simple landfill design consisted of disposing trash in a hole in the ground; however, due to changes in federal regulations in 1976, landfills evolved into highly engineered structures with strict requirements regarding placement, construction, and operation. Modern landfills aim to minimize costs and environmental impact while optimizing waste storage capacity, resulting in complex decision-making processes during site selection. To accommodate increasing volumes of trash, landfills expand vertically instead of horizontally to prevent damaging surrounding areas and infrastructure. However, this creates structural instability and requires careful planning for leachate (garbage juice) control and management. Leachate collection systems employ perforated pipes, sand, and various filtration methods to ensure proper disposal of liquids. The handling of leachate remains one of the highest operational expenses for landfill owners. Additionally, daily coverings consisting of soil, tarpaulins, and alternative materials provide temporary solutions to combat odors, windblown debris, and other issues related to waste decomposition. Closing a landfill involves extensive efforts, including sealing the waste with multi-layered covers, creating grass-covered tops to prevent erosion, and managing the release of gases produced by decomposing organic matter. Gas collection systems extract potentially dangerous gases such as methane and hydrogen sulfide via wells, avoiding potential explosions and environmental harm. Some landfill sites incorporate waste-to-energy technology to generate power or heat. Post-closure, landfill operators must maintain the site for at least 30 years, ensuring compliance with regulatory standards and environmental protection. As demand grows for greener waste management practices, many former landfill sites are being repurposed as parks and recreation spaces, providing opportunities for public interaction and education about sustainable living choices.


[Note that this article is a transcript of the video embedded above.]

This is the Puente Hills Landfill outside of Los Angeles, California. The first truckload of trash was dumped here in 1957, and the trucks just kept coming. For more than five decades, if you threw something away in LA County, there’s a good chance it’s buried somewhere inside this mountain of waste. At its peak, Puente Hills was accepting around four million tons of trash every year, making it one of the largest landfills in the country. It closed in 2013, creating a time capsule of everyday life and consumption patterns over a span of 56 years. But Puente Hills is also a time capsule of landfill engineering itself. In 1976, right in the middle of its lifespan, sweeping federal regulations changed how we deal with solid waste forever.

You probably don’t think too much about where your trash goes, and that’s kind of the whole point of the solid waste industry: to make sure you have the ability to throw something away without it having a serious negative consequence on the environment or public health. There’s a larger conversation to be had about the amount of waste we generate and how much of it can be recycled or reused, but there is always going to be stuff that just doesn’t hold enough value to be kept. Trash is an inescapable element of the human condition. And, I think you’re going to be surprised how complicated that really is. When Puente Hills opened in the 50s, a landfill was pretty much just a hole in the ground where trash was dumped. By the time it closed, landfills were highly engineered holes where trash gets dumped. And I have a scale model of a landfill in the garage to show you how it all works. I’m Grady, and this is Practical Engineering.

There are lots of kinds of waste in this crazy world, but one of the biggest sources is just you and me throwing stuff in the trash. The technical term is municipal solid waste, since its collection is usually coordinated at the city level. There are a lot of ways to manage it once collected, but the most common by far is disposal in a landfill. And, one of the biggest parts of landfill engineering is just deciding where to put one in the first place. The main goal of a landfill is to maximize the volume of waste that can be stored there while minimizing the cost and the environmental impacts too, which turns choosing a suitable site into a giant geometry problem.

Digging a hole sounds like an obvious choice, but consider this: digging a hole is expensive, and not digging a hole is free. There are costs of excavating tons and tons of soil just to get it out of the way so it can be replaced with trash and costs of hauling away all that soil (since your goal is to maximize the volume on the site). Plus, you have to avoid the water table, any unsuitable geology, and the challenges of building and working deep below the surface of the earth. That’s why most landfills mostly build up into what sanitation professionals call the “air space.” Looking upward, it may seem like the sky is the limit, but anyone who’s built a tower of anything, let alone trash, knows better. The waste pile gets less stable as its height increases, requiring shallower slopes. And the pressures at the bottom go up too, which can lead to settlement and damage of facilities. Plus, there are visual impacts. The bigger the garbage heap, the bigger the eyesore, and people are only willing to look at a landfill so tall.

They can’t be too close to airports, because they attract birds that can interfere with planes. And they can’t be too close to homes, parks, playgrounds, and other places people congregate for obvious reasons. Of course, there’s floodplains and wildlife habitat to avoid as well. And you don’t just need a place to put the trash. You also need a scale house to weigh the trucks coming in and out, a shop and storage for the equipment, and sometimes a place for ordinary citizens to drop stuff off. Finally, you need a spot that can handle the huge increase in truck traffic coming and going, practically nonstop. Pretty much, if you can get a college degree in it, it’s going to come into play when siting a landfill: geology, geography, politics, archaeology, public relations, biology, every kind of engineering, and lot more.

But once you have your landfill, you can’t just start dumping trash. Let me show you why with a demonstration with some help from my shop assistants. I have my hole dug, and we’ll start adding some trash. So far, no major problems. But eventually, it’s going to rain. And you can’t immediately see the issue. Granted, this is more of a flood than a drizzle, but it gets the point across. All that water is going to filter through the garbage to the bottom of the hole, and, eventually, into the underlying soil. It might go without saying, but I’m going to say it anyway: We really don’t want garbage juice percolating into our soils. Mainly because it can contaminate sources of groundwater, but also because it can migrate well beyond the limits of the landfill, causing all sorts of environmental troubles. So, modern landfills use a bottom liner to keep waste separate from the underlying soils. Often this consists of a thick sheet of plastic, carefully tested and welded together into an impermeable membrane. Even the area between the plastic welds is tested using air pressure to make sure there are no leaks. Another option is thick clay soil compacted to create a watertight layer. In many cases, the two options are combined, so you end up with this intricate structure of different impermeable layers stacked together.

Maybe you still see a problem with this solution on its own. Now when it rains, the landfill just fills up with water. This causes issues with stability and settlement. It causes garbage to decompose more quickly, leading to odor and temperature problems. Plus, you just can’t work on top. There’s no way for trucks to unload trash on top of a garbage swamp. So we need a way to get the garbage juice out, without letting it flow into the soil below. By the way, garbage juice isn’t a technical term. It’s actually called leachate, so I’ll use that from here on out. And all modern landfills have sophisticated leachate collection systems to keep the waste as dry as possible and avoid the issues I mentioned. Usually, this consists of a system of perforated pipes covered in a layer of sand, draining to sumps, and eventually leading out of the waste.

I built a little leachate collection system in my model landfill using a small tube so you can see this in action. Now my clay bathtub has a drain. When the rain comes, the water that makes its way into the waste is able to flow out of the landfill, keeping it from becoming a swampy mess. This is a little simplified compared to a real landfill. I’ve made a video all about French Drains, which is much closer to what a leachate collection system consists of if you want to learn more after this. Obviously, in my example, the leachate system has to penetrate the bottom liner, which can be a potential source of leaks. So these penetrations are sealed really carefully in the real world, or the collection system just uses pumps and risers that run up the slope of the landfill to the top, so no penetration system is necessary.

Of course, now you have a stream of leachate you have to deal with. Actually, leachate management is one of the biggest costs of running a facility like this. Some landfills send it off to a treatment plant that can clean it up. Some have ways to treat it on-site with settling ponds, evaporation, biological treatment, and even plants that can consume and convert landfill leachate into waste that’s easier to dispose of (maybe even back into the landfill itself).

Finally, the bottom of our landfill has all the necessary pieces, but the work doesn’t stop there. Remember that volume is everything in a landfill. For as much effort goes into finding a location and building the infrastructure, it’s essential that we get the most trash in here as possible. You probably know this, but municipal garbage just isn’t that dense. Maybe you’ve had to smash a few more bags in the can because you missed the collection one week. If so, you know there’s usually a lot of room for densification. The trucks that collect garbage usually have a way to compact it to make more room in the box before needing to be emptied. But once the trash is at the landfill, there’s still an opportunity for compaction. Landfills often use massive roller compactors with enormous teeth and giant blades to grade out and compress waste and get as much as possible into the site. It saves money, and it’s good stewardship of the space. But density isn’t the only challenge with day-to-day operations.

Despite what you’ve heard, landfills are kind of gross. I mean, that’s their whole point is to accept the stuff we don’t want to put anywhere else. But putting it all in one place creates a lot of problems: pests, odors, windblown waste, fires, birds, and more. So to mitigate some of that, most places require that the garbage be covered up at the end of every day. This “daily cover” can take a lot of forms. The basic approach is just to put a layer of soil over the top of the working face at the end of the day.

When I do this in my model, you get a sense of the problem. All that clean daily cover is taking up precious space in the landfill. One option is to trim it back off each morning before trucks start arriving, but that’s a sisyphean task of just moving tons and tons of soil around each day. Other alternatives for daily cover are tarps, or just holding back certain types of waste that are more inert like foundry sand, foam, paper, and shredded tires. They’re going in anyway, so you might as well use them on top to cover the more disagreeable stuff overnight. Those alternatives can also help avoid leachate getting perched within the waste, encouraging it to continue downward to the collection system.

Ideally, a landfill will last for decades, slowly filling up by packing as much waste as possible. Throughout the course of operating a landfill, there’s constant testing of groundwater, surface water, leachate, air quality and more to make sure they’re not exceeding limits. Landfills are usually built in smaller cells so you don’t have to manage this huge area of waste all at once. A cell fills up, you put soil over the top (called interim cover), and start a new one within the landfill. But eventually, you reach the top of the airspace, and the landfill reaches the end of its useful life. And closing a landfill is not an easy job. Of course, you have to cover all that waste up, creating a mountainous sealed tomb of garbage. That final cover has to keep water out, to reduce the volume of leachate you’re having to collect and treat over time. But it also has to keep the garbage in, and not just the garbage itself, but anything else that comes with it like smells and leachate and pests. And it has to do it basically forever. So, just like the bottom liner, the final cover over a landfill is usually a system of multiple layers, including compacted soil, membranes, and fabrics. And then you have to get the grass to grow, to protect the soil from erosion and damage over time. I don’t have time to wait for grass to grow in my demo, so I’m cheating a little bit.

But the fun isn’t quite over yet. The waste may be sealed up, but that doesn’t mean it’s inert. In fact, there’s a lot of chemistry and biology happening inside a landfill, and a lot of those reactions generate gases like methane and hydrogen sulfide that can create pressure, heat, smells, greenhouse effects in the atmosphere, and the potential for explosions. So, one of the steps in landfill closure is to install wells that can collect the gases from the waste. Usually, these consist of vertical pipes connected to a blower that constantly draws air to a collection point. There’s a lot that goes into these systems too. You can’t pull too hard, or you might draw oxygen into the landfill, changing the reactions and microbiological processes, and creating a potential for a fire within the waste. Plus the gas includes a lot of humidity, so managing condensation creates another liquid stream that has to be collected and treated. Once it’s collected, the landfill gas can be flared, combusting it into less environmentally harmful constituents. Another option is to put it to beneficial use to create heat or even electricity. The Puente Hills landfill I showed earlier has a gas-to-energy facility that’s been running since 1987, and even though the landfill is now closed, it currently provides enough electricity to power around 70,000 homes.

Once a landfill is closed, there’s not a lot you can do with it after that. It’s a big, sealed up, mountain of trash, after all. Owners are generally required to look after a closed landfill for at least 30 years afterwards, inspecting for leaks, monitoring the air and water, and repairing any damage. Those costs have to be built into the rates they charge, since there’s not a lot of benefit (or revenue) after closure. But, with all that open space and carefully-maintained landscaping, one option that many landfill operators are trying out is parks. And I love this idea. They say, “We’re willing to put our money where our mouth is and invite the public to spend time here, to enjoy this place that used to be, you know, one of the least enjoyable places you can imagine.” Puente Hills in California has big plans, including trails on the slopes, biking, slides, gardens and more. It looks like it will be a really nice place to visit when it’s done. And it also puts the whole concept of landfills in perspective.

Of course, we have a lot of room for improvement in how we think about and manage solid waste in this world. Landfills seem like an environmental blight, but really, properly designed ones play a huge role in making sure waste products don’t end up in our soil or air or water. It’s not possible to landfill waste everywhere. Many places are too densely populated or just don’t have enough space. But where they are, the environmental impacts are relatively small. Just consider the resources that go into them. I pay about 20 dollars a month, probably a little on the low end of the national average, and that buys me 64 gallons (about a quarter of a cubic meter) of space in a municipal landfill per week. Of course, I don’t fill the can every week, and that trash gets compacted. But still, do that for a decade, and your 20 bucks a month has paid for the volume of a modest apartment. It’s covered the cost of building the lining and collection systems, the environmental monitoring, the daily operations, the closure, the gas collection, and the maintenance for at least three decades afterwards and for your trash to stay there effectively forever. It’s (almost) free real estate, not that you’d want to live there. But my point is: landfills are a surprisingly low-impact way to manage solid waste in a lot of cases. I hope the future is a utopia where all the stuff we make maintains its beneficial value forever, but for now, I am thankful for the sanitary engineers and the other professions involved in safely and economically dealing with our trash so we don’t have to.

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